Vehicle Headlight BMC Reflector manufactured by Injection mold

BMC ia a bloock molding compound. BMC is a thermoplastic consisting of polymer resins, various insert fillers, fiber-reinforced materials, catalysts, stabilizers and tacky pigments. BMC is highly filled and reinforced with short fibers. It is a glass fiber reinforced thermosetting polymer material that can be used in compression molds, injection molds, etc. BMC Injection molding is used in a large number of industrial production of complex components, such as housings for electrical equipment, automotive components, appliances, and power tools.

Process service

a. Product reverse engineering; product design optimization.

b.The mould design with CAE analysis, shorten lead time, improve molding efficiency.

c.Communication on the technical points in-time.

d.Weekly reporter for you about the mould machining progress and mould finishing schedule

e.Mould test and sample delivery in-time.

f.Supply trial molding parameters.

g.Spare parts and detailed parts list.

Frequently Asked Question:

Q1. What is required of RFQ?
1) 3D formats with .stp.(preferred) igs,.prt.
2) 2D drawing for tolerance/material/surface finish/test requirement/regulations
3) Quantity (by order, month and Year)
Q2. How do you ensure product quality?
Gennki applies assessment, planning, monitors every single process. Some bullet points:
1) Apply APQP Product development analysis
2) Lay emphasis on prevention and planning
3) Quality Criteria (ISO and TS 16949)
Q3. How do you ensure on-time delivery?
1) Detailed planning, details per hour/person/machine number/stakeholder…
2) Main material is managed efficiently
3) Daily progress meetings, a recovery plan will be reviewed by the management team once any key chain is a delay.
4) If a delay happens on delivery in the course, extras hours will help to turn it on schedule
Q4. How can you if we don’t have the CAD data?
Gennki is able to generate the CAD for your review and approval in terms of your 2D sketch, or certain samples.
Q5. Can we test the plastic injection mold?
You are always welcome to company with us to try the molds in place in person. The testing video can be supplied for your checking with your absence.
Q6. How long does an injection mold last?
Generally, a plastic injection mold could complete anywhere between 100,00 to 1 million (or sometimes somewhat more than a million) cycles in its lifetime, so it's subject to customer’s expectancy.
Q7. How about your guarantee or aftersales?
The worn-easily spare parts will be freely provided during the warranty period. Gennki’s strategic associated American mold shop will assist you to handle the modification change if needed after the delivery.
Q8. How Can I visit your company from abroad?
Easy to find, you may take an international flight either land at PVG Airport or Hongqiao Airport from your workplace. The nearby high-speed train station to Hongqiao Airport will facilitate your trip to elsewhere in China.

Gennki Group, the headquarter office located in the metropolitan city of  Shanghai in the same town as the National Exhibition and Convention Center （Shanghai NECC), is 2 hours driving to PVG airport and nearby the Hongqiao Airport and Sation for national transfer.  It will be convenient for your to drop by to have a meeting and then turn to other cities for your trip.

At Gennki Group, providing the customers the turn-key solution from the concept to the real product, we are committed to manufacturing to serving the global customers with requirements of the rapid prototype, injection mold/molding, die casting molds/production, extrusion, stamping tool/production, compression mold/parts, and assembly.

We, highly efficient teamwork, coupled with a constant drive to achieve the target, has led to impressive results and short lead time for a new product. Has successfully demonstrated over the years a commitment to quality, customer satisfaction, a program of continuous improvement in all aspects of quality, management, and production.

Gennki also works internationally operating sales, marketing, and purchasing organizations for plastic, metal services. We represent companies from all over the world who distinguish their service by innovative products and also assist the global customers to outsource their project base on our service.

Our customers base is in North America、 Latin America、Europe、 mainly in the area of Auto Industry 、household、OA、Medical 、Aerospace and consumer part, so you can take advantage of increasing efficiency and convenience of complete manufacturing integration, turnkey project, we can fulfill complex mandates with quick turnaround times.