Plastic cups made by Injection mold

Plastic cups are incredibly cheap and have broad usage in our lives. These types of molds are the easy ones that are less complex features than others such as the parts from automotive and household industries.

With reference to mold manufacturing, the following sequence may make sense.

Step 1 --Loading in a Part Model

• Load in the product model,
• assign the mold pull direction and scale factor,
• Create the containing box

Step 2 --Creating the Layout, Gates, and Runners,

• Define the cavitation of the mold
• Create gating for the part mode,
• Create the runners between gate

Step 3 --Loading in a Mold Base

• define the style of the mold base
• select the series of moldbase
• enter the size any necessary customized specification of mold base

Step 4 --Creating the parting line and inserts

• define the parting line for the creation of core and cavity
• create necessary inserts

Step 5 --Designing the Hot Runner System (Optional)

• define the style of manifold,
• design the nozzle and runner system

Step 6 --Designing the Sliders, Lifters

• Using the slider design will create the lifter head and lifter body that are required in the design for interior undercuts.

Step 7 --Designing the Cooling system

• define the cooling channels for the core, cavity, plates, slides, or lifters
• add standard cooling accessories to the cooling system.

Step 8 --Designing the Part Ejection system

• define the ejector pins needed to eject the part from mold
• choose the different styles and sizes of ejector pins that are needed in the design

Step 9 --Adding in Standard Parts

• define and locate standard parts like the socket head cap screw and location locating rings to complete the mold desigh

Step 10 --Design of Electrodes for CAM

• define the boundaries of geometry for electrodes
• select an electrode tool holder for electrode designed

Frequently Asked Question:

Q1. What is required of RFQ?
1) 3D formats with .stp.(preferred) igs,.prt.
2) 2D drawing for tolerance/material/surface finish/test requirement/regulations
3) Quantity (by order, month and Year)
Q2. How do you ensure product quality?
Gennki applies assessment, planning, monitors every single process. Some bullet points:
1) Apply APQP Product development analysis
2) Lay emphasis on prevention and planning
3) Quality Criteria (ISO and TS 16949)
Q3. How do you ensure on-time delivery?
1) Detailed planning, details per hour/person/machine number/stakeholder…
2) Main material is managed efficiently
3) Daily progress meetings, a recovery plan will be reviewed by the management team once any key chain is a delay.
4) If a delay happens on delivery in the course, extras hours will help to turn it on schedule
Q4. How can you if we don’t have the CAD data?
Gennki is able to generate the CAD for your review and approval in terms of your 2D sketch, or certain samples.
Q5. Can we test the plastic injection mold?
You are always welcome to company with us to try the molds in place in person. The testing video can be supplied for your checking with your absence.
Q6. How long does an injection mold last?
Generally, a plastic injection mold could complete anywhere between 100,00 to 1 million (or sometimes somewhat more than a million) cycles in its lifetime, so it's subject to customer’s expectancy.
Q7. How about your guarantee or aftersales?
The worn-easily spare parts will be freely provided during the warranty period. Gennki’s strategic associated American mold shop will assist you to handle the modification change if needed after the delivery.
Q8. How Can I visit your company from abroad?
Easy to find, you may take an international flight either land at PVG Airport or Hongqiao Airport from your workplace. The nearby high-speed train station to Hongqiao Airport will facilitate your trip to elsewhere in China.

Gennki Group, the headquarter office located in the metropolitan city of  Shanghai in the same town as the National Exhibition and Convention Center （Shanghai NECC), is 2 hours driving to PVG airport and nearby the Hongqiao Airport and Sation for national transfer.  It will be convenient for your to drop by to have a meeting and then turn to other cities for your trip.

At Gennki Group, providing the customers the turn-key solution from the concept to the real product, we are committed to manufacturing to serving the global customers with requirements of the rapid prototype, injection mold/molding, die casting molds/production, extrusion, stamping tool/production, compression mold/parts, and assembly.

We, highly efficient teamwork, coupled with a constant drive to achieve the target, has led to impressive results and short lead time for a new product. Has successfully demonstrated over the years a commitment to quality, customer satisfaction, a program of continuous improvement in all aspects of quality, management, and production.

Gennki also works internationally operating sales, marketing, and purchasing organizations for plastic, metal services. We represent companies from all over the world who distinguish their service by innovative products and also assist the global customers to outsource their project base on our service.

Our customers base is in North America、 Latin America、Europe、 mainly in the area of Auto Industry 、household、OA、Medical 、Aerospace and consumer part, so you can take advantage of increasing efficiency and convenience of complete manufacturing integration, turnkey project, we can fulfill complex mandates with quick turnaround times.